Burrless Chamfering Cutter:
Defined Chamfering Without Secondary Burrs

Patented tool geometry delivers perfect results with the world’s first V-shaped cutting edge for secondary burr-free chamfering. Winner of the Best of Industry Award 2023 in the Machining category, the tool eliminates downstream deburring operations, reduces labor costs by eliminating manual rework, and lowers tooling costs compared to conventional deburring cutters, as tool life can often be doubled.

YOUR BENEFITS

Highly specialized V-shaped cutting edge for chamfering without secondary burr
Ideal for deburring gear teeth
Subsequent deburring processes can be eliminated
Reduced labor costs by eliminating manual rework
Independent of the workpiece material
High tool life due to high-temperature resistant AlTiCrN coating, extremely sharp cutting edges without coating
3 or 4 cutting edges for high feed rates, blunt tip for increased stability and higher dimensional accuracy of the tool

Video 1: Burrless Chamfering Cutter operating principle

The XEBEC BURRLESS CHAMFERING CUTTER with the world’s first V-shaped cutting edge prevents new burr formation during chamfering:

Subsequent deburring processes can be eliminated
Reduced labor costs by eliminating manual rework
Lower tooling costs compared to conventional deburring cutters due to significantly higher tool life until the wear criterion "secondary burr" is reached. Tool life or cutting distance can be doubled compared to conventional cutters.

Chamfering Cutter Edges

XEBEC BURRLESS CHAMFERING CUTTER VARIANTS

TYPE 06M	With AlTiCrN coating and 4 cutting edges. This cutter is suitable for all materials and, due to its coating, is also ideal for superalloys.

TYPE 06N	Uncoated cutter with 4 cutting edges and sharp cutting edge design. Extremely sharp cutting geometry without edge rounding. Ideal for non-ferrous metals, plastics, and composite materials.

TYPE 03M	Like Type 06M, additionally... Longer tool life due to three cutting edges; also suitable for very hard materials. The stepped tip provides greater stability and allows for higher feed rates.

TYPE 03N	Like Type 06N, additionally... 3 cutting edges with extremely sharp cutting geometry. Ideal for non-ferrous metals, plastics, and composite materials. The stepped tip provides greater stability and allows for higher feed rates.

Functionality

Burrs form when a cutting edge exits the workpiece. However, due to the patented V-shaped cutting edge of the XEBEC Burrless Chamfering Cutter, the cutting edge only leaves the workpiece after the workpiece material has already been sheared off. This prevents burr formation. The Burrless Chamfering Cutter is ideally suited, for example, for deburring gears.